Breakthrough Process Improvement, Six Sigma Black Belt & Business Owner
Tony has successfully led numerous efforts for process improvement and transformation. Proven leader in managing industrial plant and manufacturing facilities through a wide range of duties. Outstanding performance in safety, production, product line scheduling for just-in-time delivery, equipment repairs, sales, operations, team building, mentoring, administration and financial accountability.
Led quality improvement effort for company that had shut-down production lines due to quality failures. Implemented Statistical Process Control vs. go/no-go product acceptance. Validated manufacturing processes, measurement systems, and test fixture reliability. Upon start-up, recorded highest ever monthly company EBITDA.
After company lost a major part of its workforce, led management re-training, and workforce recovery to meet operational commitments, allowing for restart of business segments responsible for 40% of company revenue.
Through extensive floor realignment, waste reduction, employee training and mentoring, increased throughput to increase company per-unit profit margin average almost 10X and lowered per-unit labor and burden cost by 17%.
Awarded FCC Environmental Operating Budget Achievement Award for best performing branch throughout entire company. Achieved gross sales margin at 129% of budget and operating contribution of 28.9% versus budget of 22.3%.
Successfully rebuilt a used oil reprocessing facility that was flooded by five feet of water.
Assumed general contractor and engineering roles in designing a bio-filter bed enclosure, saving the company over $60K on the project.
Awarded four Navy Achievement Medals for superior administrative skills, technical knowledge, outstanding leadership, superior managerial skills during new construction and startup of ship's power systems.
Six Sigma Black Belt
Operational Excellence and Total Quality Management
Supply Chain Management
Sales, Inventory and Operations Planning
Planned and wrote nuclear work procedures for US Navy Submarine Support Facility major repairs
Senior Breakthrough Leader, Liberty Breakthrough Results LLC